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How hardness affects the performance of brand tag electrophoretic lattice racks-B

2021-06-15

Brand tag processing and molding Forming Difficulty Higher hardness of coatings may be more prone to cracking or peeling off during processing (stamping, bending), and coating formulations and processes need to be optimized to balance hardness and flexibility. Brand tag process adjustment For the requirement of specific hardness , need to adjust the electrophoresis process parameters (such as voltage, time, temperature, and so on) to make sure a balance between coating performance and processability. Brand tag environmental adaptation Temperature and humidity Higher hardness coatings are more stable in high temperature or high humidity environments, and are less likely to soften or deform, it is suitable for brand labels for outdoors or in harsh environments. UV resistance Some of the higher hardness coatings have better UV resistance, will prevents brand labels from fading or aging in the sun. Brand tag cost and productivity Material cost of brand tag Engineers recommend selecting high-hardness coating materials based on brand positioning and budget to balance performance and cost Production efficiency Optimizing the electrophoresis process can improve production efficiency, but high hardness requirements may make the process more difficult, so need to weigh the cost and performance . Recommendations Brand tag hardness selection Select the appropriate hardness range according to the usage scenario and functional requirements of the brand label. For example, high-end brand labels can choose a high hardness coating to enhance texture, while labels for daily necessities can moderately reduce hardness to optimize processability. Process optimization By adjusting the electrophoresis process parameters (such as voltage, time, temperature), we can achieve a balance between hardness and coating performance Testing and verification Before mass production, conduct sufficient performance tests (Fox example abrasion resistance, corrosion resistance, adhesion and so on) to ensure that the coating meets the usage requirements of brand tags Summarize Hardness is one…

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Difference between electrophoresis lattice frame and oil spraying of brand tag-A

2021-06-15

“Brand tag electrophoresis lattice frame” and ‘oil spraying’ are two different surface treatment processes, there are significant differences in the process principle, application effects, scope of application and so on. First. difference in process principle Electrophoresis Racking Principle: Based on electrophoresis technology, electrically charged dot particles (usually resin-like substances) are deposited on the surface of the workpiece by the action of an electric field to form a uniform coating. Process: The workpiece is immersed in the electrophoresis solution as an electrode, and the charged particles move in a directional manner, attach to the surface after being energized, and form a protective layer after curing. Oil Spraying Principle: Using compressed air or mechanical pressure to atomize the paint and spray it on the surface of the workpiece to form a continuous coating. Process: Spray paint in the form of tiny particles through the spray gun, relying on solvent volatilization or chemical reaction curing. Second.comparison of application effect Coating quality Electrophoretic lattice: The coating is uniform and dense, with controllable thickness (usually 10-30μm) and excellent edge coverage, suitable for complex shaped workpieces. Oil spraying: thespraying parameters (15-50μm) affect the coating thickness , easy to flow hanging, orange peel and other defects, the effect of flat workpiece is better. Performance Electrophoretic lattice: strong corrosion resistance (salt spray test can reach more than 500 hours), high hardness (2H-4H), excellent weather resistance. Oil spraying: weaker corrosion resistance (salt spray test 50-200 hours), lower hardness (HB-2H), need additional varnish to enhance protection. Environmentally friendly Electrophoretic lattice: water-based system, low VOC emission (<50g/L), in line with environmental regulations. Oil spraying: solvent-based paint with high VOC emission (>200g/L), requires supporting exhaust gas treatment equipment. Third.differences in scope of applicationElectrophoretic lattice frameTypical applications: automobile parts (wheel hubs, chassis), household appliance shells, hardware products, etc.Advantageous areas: need high corrosion resistance,…

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