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Difference between electrophoretic paint and regular paint of brand tag-B

2025-05-05

Fourth. application scenarios and cost effectivenessElectrophoretic paintApplication Scene: Automobile, home appliance, hardware and other industries with high requirements on coating performance.Cost-effectiveness: initial equipment investment is high, but the comprehensive cost (paint utilization, labor, maintenance) is lower than ordinary paint.Ordinary PaintApplicable fields: construction, furniture, general industrial products and other scenes that do not require high coating performance.Cost-effectiveness: low initial investment, but higher long-term running costs (paint waste, rework, environmental protection input). Fifth. comprehensive comparison summaryIndicator Electrophoretic paint Ordinary paintProcess complexity High (requires electrophoresis equipment, automated control) Low (manual or simple equipment operation)Coating uniformity Excellent (uniform thickness, good edge coverage) Fair (greatly influenced by operation methods)Corrosion resistance Strong (dense coating, excellent protection) Weak (need primer or increased thickness)Environmentally friendly Excellent (waterborne coatings, low VOCs emissions) Poor (solventborne coatings, high VOCs emissions)Safety High (no risk of flammability or explosion) Low (requires strict management of storage and use environment)Applicable fields High-end manufacturing such as automobiles, home appliances, hardware, etc. Construction, furniture, general industrial productsCost-effectiveness Low long-term comprehensive cost Low initial investment, but high long-term operating cost

Difference between electrophoretic paint and regular paint of brand tag-A

2025-05-05

Brand tag electrophoresis paint and ordinary paint in the process principle, coating effect, environmental performance, application scenarios, there are significant differences, the following is a specific analysis: First, the process principle and operation modeElectrophoretic paintProcess principle: based on electrophoretic coating technology, using electric field to make charged paint particles deposited on the surface of the workpiece to form a uniform coating.Operation mode: the workpiece needs to be immersed in the electrophoresis tank liquid, and the automated coating is realized through DC electric field, which is complicated but controllable.Ordinary PaintProcess Principle: The paint is covered on the surface of the workpiece by physical means such as spraying or brushing.Operation mode: rely on manual or simple equipment to complete, low threshold for operation but easily affected by human factors.Second, the coating effect and performance differencesCoating uniformityElectrophoretic paint: the coating thickness is uniform, suitable for complex structure workpieces, good coverage of edges, gaps and other parts.Ordinary paint: the coating thickness is easily affected by operation methods, and the complex structure workpiece is prone to problems such as hanging and uneven thickness.Corrosion resistanceElectrophoretic paint: Dense coating, excellent resistance to salt spray and chemicals, suitable for harsh environments.Ordinary paint: weak corrosion resistance, need to cooperate with primer or increase the thickness of coating to enhance the protective ability.AdhesionElectrophoretic paint: strong adhesion to metal substrate, outstanding impact resistance and bending resistance.Ordinary paint: adhesion is greatly affected by the treatment of substrate and construction conditions, and the surface cleanliness needs to be strictly controlled. Third.environmental protection and safety performanceElectrophoretic paintEnvironmental protection: water as solvent, low VOCs emission, in line with environmental regulations.Safety: no flammable and explosive risk, safe and controllable production environment.Ordinary PaintEnvironmental protection: solvent-based paints have high VOCs content and need to be equipped with waste gas treatment equipment.Safety: flammable and explosive, need to strictly manage…

How to make sure that the brand tag of the mold opening is the same as the customer’s request?-B

2025-04-30

Fourth, production process monitoringProcess control: During the production process, operate strictly according to the design and process requirements confirmed by the customer to ensure that each Brand tag meets the quality standards.First piece inspection: Before mass production, the first piece of product is fully inspected to ensure that the size, position and printing effect of the Brand tag meets the design requirements.Process inspection: In the production process, regular sampling of products, timely detection and correction of possible problems.Fifth.finished product inspection and confirmationAppearance Inspection: Appearance inspection of the finished products to ensure that the Brand tag is not damaged, stained, misplaced and other issues.Size Measurement: Use professional tools to measure the size of the Brand tag to ensure that it meets the design requirements.Information checking: Check whether the text, pattern and other information on the Brand tag is consistent with the customer’s requirements to avoid errors or omissions.Client Confirmation: Submit the finished product to the client for final confirmation. If necessary, make necessary adjustments or replenishment according to customer feedback. Sixth, the establishment of feedback mechanisms and continuous improvementCustomer Feedback: After product delivery, take the initiative to collect customer feedback on Brand tag to understand customer satisfaction with the product and suggestions for improvement.Continuous Improvement: Based on customer feedback and internal inspection results, make continuous improvement on the design, material and process of Brand tag to improve product quality and customer satisfaction.

How to make sure that the brand tag of the mold opening is the same as the customer’s request?-A

2025-04-30

During the molding process, determining that the Brand tag is consistent with the customer’s requirements is a critical part of ensuring product quality and meeting the customer’s needs. The following is a detailed description of how to determine the Brand tag and customer requirements from a variety of aspects of the method: First. define customer requirements and specificationsDetailed communication: in-depth communication with the customer to understand the specific requirements of the Brand tag, including size, material, color, font, pattern, location and any special process (such as hot stamping, embossing, UV printing, etc.).Written confirmation: Organize the customer’s requirements into a written document, and ask the customer to sign to confirm, as the basis for subsequent production and inspection.Second, design review and confirmationPreliminary design: According to customer requirements, the design department should produce a preliminary design of Brand tag, including graphics, text and color and other elements.Customer review: Submit the preliminary design to the customer for review to ensure that the design meets their brand image and style requirements. If necessary, revisions are made based on client feedback.Final Confirmation: After several times of communication and modification, obtain the client’s final confirmation of the Brand tag design. Third.material selection and confirmationMaterial Matching: Choose the right material according to customer’s requirements, such as paper, plastic, metal, etc., and make sure the quality, thickness, gloss and other characteristics of the material meet the design requirements.Sample Confirmation: Before formal production, make Brand tag samples and submit them to customers for confirmation. Customers should check the material, color and printing effect of the samples.

How to detect the same color as the customer’s requirements of brand tag-B

2025-04-29

Third. quality controlEstablishment of color management systemFormulate color management processes and standards, and clarify the methods, equipment and frequency of color testing.Provide professional training for testing personnel to ensure that they are familiar with color testing equipment and processes.Regularly calibrate equipmentRegularly calibrate and maintain testing equipment such as spectrophotometers and colorimeters to ensure the accuracy of measurement results.Record calibration results and maintenance for traceability and inquiry.Implement first article inspection and process inspectionAt the beginning of production, the first batch of labels are color tested to ensure compliance with customer requirements.During the production process, take label samples regularly for color testing to detect and correct color deviations in time. Fourth.problem solvingAnalyze the causeWhen the label color is found inconsistent with customer requirements, the first need to analyze the reasons. Possible reasons include ink quality problems, improperly set parameters of the printing process, environmental factors (such as temperature, humidity) impact.Take measuresAccording to the analysis results, take appropriate measures to correct. For example, replace the ink, adjust the printing process parameters, improve the production environment, etc.Verification of EffectivenessAfter taking measures, conduct color testing on the label again to verify whether the effect meets the customer’s requirements.If there are still problems, it is necessary to continue to analyze the causes and take further measures.

How to detect the same color as the customer’s requirements of brand tag-A

2025-04-29

In the brand label (Brand Tag) production process, to ensure that the label color and customer requirements are consistent is critical, which is directly related to the brand image and product quality. The following will be from the testing equipment, testing process, quality control and problem solving, etc., a detailed introduction to how to detect the brand label color is consistent with customer requirements. First, the detection equipmentSpectrophotometerPrinciple: Spectrophotometer through the measurement of the spectral properties of the object reflection or transmission, can accurately analyze the color of the numerical data, such as chromaticity coordinates (Lab * value), color difference (ΔE) and so on.Applications: The spectrophotometer is the equipment of choice in brand label color inspection. It allows non-contact measurement of label samples, avoiding damage to the sample while providing highly accurate color data.Color Difference MeterPrinciple: The colorimeter is a portable color measurement tool that is based on the principle of the spectrophotometer, but is much lighter and easier to use. The colorimeter can quickly measure the color difference value between the sample color and the standard color.Application: On the production line, the colorimeter can be used to monitor the label color in real time, to detect and correct color deviation in time.Standard Light BoxPrinciple: The standard light source box provides a variety of standard light source environments, such as D65 (simulated daylight), TL84 (simulated store lighting), etc., for observing and comparing colors under different light sources.Application: In brand label color inspection, the standard light source box can help inspectors simulate the actual use of the environment, observe the color performance of the label under different light sources to ensure color consistency. Second,inspection processObtain customer standardsCustomers usually provide color samples (e.g., color cards, color samples, etc.) or color values (e.g., Pantone color numbers, Lab* values, etc.) as color standards.The inspector…

How to avoid bruises during the quality control process of brand tag-B

2025-04-28

Third. environment and layout managementStatic electricity and dust controlMaintain the humidity in the quality control area at 40%-60%RH, equipped with ionic fan to eliminate static electricity, to prevent the label from scratching due to adsorption of dust in movement.Cleaning: Wipe the countertop with a dust-free cloth + isopropyl alcohol before starting work every day to avoid particles embedded in the label surface.Lighting and Visual AidAdoption of non-strobe LED lights (color temperature 5000K-6500K) ensures that the details of the label surface are clearly visible, and reduces touching caused by quality inspectors squinting or coming close to observe.Example: A cosmetic labeling factory upgraded its lighting system to increase the distance between the inspector’s head and the label from 15cm to 30cm, reducing the risk of injury by 60%.Space layout optimizationThe quality inspection table is divided into inspection area, qualified product area and defective product area, and the interval of each area is ≥15cm to avoid collision of labels in movement.Channel design: keep the width of the aisle in the quality inspection area ≥ 1m, to prevent material trucks or personnel walking when knocking over the label stack. Fourth, the quality inspection process and packaging protectionStaged inspection strategyThe quality inspection is divided into the appearance of the initial inspection → functional testing → final re-inspection of three steps, each stage to reduce the number of label handling.Example: an automotive tag factory through the process of reorganization, so that the average number of single piece of tag handling from 6 times down to 2 times, bruising rate decreased by 50%.Temporary fixing and isolationQuality inspection process using transparent acrylic separation frame, the label to be inspected vertically arranged to avoid stacking and extrusion.Labeling: “Handle with care” labels are affixed to fragile labels (e.g., ceramic substrates), and priority is given to skilled staff for inspection.Packaging design…

How to avoid bruises during the quality control process of brand tag-A

2025-04-28

In the brand label (Brand Tag) to avoid bruises in the quality inspection process, need to operate from the personnel specification, equipment and tools optimization, environmental management, process design and packaging protection and other multi-dimensional start, build a systematic protection system. The following are specific measures: First, personnel operating standards and trainingStandardized Operating Procedures (SOP)The development of detailed manual quality control steps, clear label pickup, detection, placement of standardized actions, such as requiring quality inspectors to use fingertips to gently pinch the edge of the label, to avoid large finger contact with the surface of the label.Example: For easily scratched metal/mirror material labels, cotton gloves should be worn, and the operation should be kept at a 30° angle of inclination between the label and the worktable to reduce friction.Skills Training and AssessmentConduct regular training on quality control operations, focusing on drills that are easy to bruise (e.g., when flipping labels, inspecting the reverse side), and assessing the accuracy of employees’ techniques through mock exams.Data: After the implementation of training in a factory, the rate of bruises caused by improper operation dropped from 1.2% to 0.3%.Ergonomic OptimizationAdjust the height of the QC table to the natural drooping position of the elbow, avoiding the QC staff from bending over or overextending their arms, and reducing the deformation of movements caused by fatigue.Example: Adopting a liftable QC table with a cushioned seat to reduce the impact of long-time operation on the stability of movement. Second,equipment and tools optimizationSpecialized quality control fixtureDesign of customized fixtures, such as label positioning slots with silicone pads, or vacuum adsorption devices to achieve zero-contact fixation of labels.Case: a luxury brand with pneumatic adsorption fixture, so that the label surface contact area reduced by 90%, bruising rate decreased by 85%.Automated Inspection EquipmentThe introduction of visual inspection system (AOI) instead…

How brand tags are packaged-B

2025-04-26

Third. labeling and tracking systemLabeling information specificationThe outer box is labeled with “Fragile goods” and “This side up”, with an arrow pointing to the front of the label.Labeled with warning words such as “contains metal parts” and “no folding” to avoid brutal loading and unloading.Lot traceability managementPacking list is attached to each box to record the label model, quantity and production date.Barcode or two-dimensional code label is attached to the outer box, which can be associated with ERP system to realize full traceability.Multi-language warningExport products need to be labeled with precautions in both Chinese and English, such as “HANDLE WITH CARE” and “FRAGILE”.Fourth.special scenario optimizationExhibition or retail terminalUse display boxes with hooks for easy hanging display.Sample cards and instructions are attached to the label set to enhance customer experience.E-commerce small batch shipmentProtect single labels with cardboard interlayer and put them into waterproof courier bags.Waterproof” stickers are attached to the outside of the bag to minimize logistics loss.Emergency replenishmentThe use of biodegradable kraft paper envelopes, with “urgent” red label, priority processing.Fifth. cost and efficiency balanceAutomation equipment: large quantities of labels can use automatic labeling machine + heat shrink film packaging, speed up to 2000 sheets / hour.Manual re-inspection: 5% of packages in each batch are sampled to confirm that there are no missing labels, breakage or wrong direction.Recycling: Encourage customers to return rigid boxes by offering discount incentives to reduce packaging costs.