How to avoid bruises during the quality control process of brand tag-A
In the brand label (Brand Tag) to avoid bruises in the quality inspection process, need to operate from the personnel specification, equipment and tools optimization, environmental management, process design and packaging protection and other multi-dimensional start, build a systematic protection system. The following are specific measures: First, personnel operating standards and trainingStandardized Operating Procedures (SOP)The development of detailed manual quality control steps, clear label pickup, detection, placement of standardized actions, such as requiring quality inspectors to use fingertips to gently pinch the edge of the label, to avoid large finger contact with the surface of the label.Example: For easily scratched metal/mirror material labels, cotton gloves should be worn, and the operation should be kept at a 30° angle of inclination between the label and the worktable to reduce friction.Skills Training and AssessmentConduct regular training on quality control operations, focusing on drills that are easy to bruise (e.g., when flipping labels, inspecting the reverse side), and assessing the accuracy of employees’ techniques through mock exams.Data: After the implementation of training in a factory, the rate of bruises caused by improper operation dropped from 1.2% to 0.3%.Ergonomic OptimizationAdjust the height of the QC table to the natural drooping position of the elbow, avoiding the QC staff from bending over or overextending their arms, and reducing the deformation of movements caused by fatigue.Example: Adopting a liftable QC table with a cushioned seat to reduce the impact of long-time operation on the stability of movement. Second,equipment and tools optimizationSpecialized quality control fixtureDesign of customized fixtures, such as label positioning slots with silicone pads, or vacuum adsorption devices to achieve zero-contact fixation of labels.Case: a luxury brand with pneumatic adsorption fixture, so that the label surface contact area reduced by 90%, bruising rate decreased by 85%.Automated Inspection EquipmentThe introduction of visual inspection system (AOI) instead…
